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Elements and Performance Criteria

1. Determine job requirements
   • Drawings, job instructions and specifications are interpreted and task requirements are understood including machine/process selection and settings.
2. Observe safety precautions
   • Safety equipment and guards are checked for correct position and operation.
3. Conduct pre-start checks
   • Programmed operational maintenance is undertaken to standard operating procedures.
   • Pre-start checks are undertaken to standard operating procedures.
   • Equipment, raw material and tooling are verified to match task requirement.
4. Operate machine/process
   • Machine/process is started up safely and correctly.
   • Machine/process is operated in accordance with job instructions or standard operating procedures.
   • Components/feed stock is loaded and maintained consistent with production requirements.
   • Machine/process output is unloaded safely to standard operating procedure as required.
   • Machine/process output is handled and stored in a manner not likely to cause damage as required.
   • Production data is recorded to standard operating procedures.
5. Monitor machine/process
   • Machine/process is monitored for safe and correct operation.
   • Emergency procedures are understood and followed in accordance with standard operating procedures.
6. Recognise and rectify deviations and faults in product/output
   • Product faults/deviations are recognised from standard operating procedures, job sheets or other documentation.
   • Product faults/deviations are rectified in accordance with standard operating procedures, job sheets or other documentation and may be achieved by adjustment of machine/process settings within parameters.
7. Recognise and rectify deviations and faults with raw material/feed stock
   • Raw material faults/deviations are recognised from standard operating procedures, job sheets or other documentation.
   • Raw material faults/deviations are rectified in accordance with standard operating procedures, job sheets or other documentation.
8. Recognise and rectify deviations and faults in process equipment
   • Process equipment faults/deviations are identified against specifications and reported to standard operating procedure.
   • Process equipment faults/deviations are rectified in accordance with standard operating procedures, job sheets or other documentation.
9. Recognise and rectify deviations and faults in machine/process
   • Machine/process faults/deviations are recognised from standard operating procedures, job sheets or other documentation.
   • Machine/process faults/deviations are rectified in accordance with standard operating procedures, job sheets or other documentation.

Required Skills

Required skills

Look for evidence that confirms skills in reading and interpreting routine information on written job instructions specifications standard operating procedures and other standard workplace documents May include drawings undertaking manual handling following jobprocess instructions determining required adjustments to process following oral instruction entering routine and familiar information onto proforma and standard workplace forms checking and clarifying taskrelated information orally reporting routine information identifying and rectifying faultsdeviations in raw material product process and equipment

Required knowledge

Look for evidence that confirms knowledge of job requirements documentation requirements prestart checks machineprocess startup and unloading procedures reasons and procedures for programmed operational maintenance componentfeed stock levels to ensure continuous process production recording and reporting requirements types of raw material product process and equipment faultdeviations and corrective actions procedures to be followed in emergency situations consequences of improper handling and storing of finished work use and application of personal protective equipment safe work practices and procedures hazards and control measures associated with advanced machineprocess operation

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package
Overview of assessment	A person who demonstrates competency in this unit must be able to conduct the prestart checks operate and monitor the machine or process and recognise and rectify deviations and faults in the productoutput raw material or feed stock tooling and machineprocess Competency in this unit cannot be claimed until all prerequisites have been satisfied
Critical aspects for assessment and evidence required to demonstrate competency in this unit	Assessors must be satisfied that the candidate can competently and consistently perform all elements of the unit as specified by the criteria including required knowledge and be capable of applying the competency in new and different situations and contexts
Context of and specific resources for assessment	This unit may be assessed on the job off the job or a combination of both on and off the job Where assessment occurs off the job that is the candidate is not in productive work then an appropriate simulation must be used where the range of conditions reflects realistic workplace situations The competencies covered by this unit would be demonstrated by an individual working alone or as part of a team The assessment environment should not disadvantage the candidate This unit could be assessed in conjunction with any other units addressing the safety quality communication materials handling recording and reporting associated with advanced machineprocess operation or other units requiring the exercise of the skills and knowledge covered by this unit
Method of assessment	Assessors should gather a range of evidence that is valid sufficient current and authentic Evidence can be gathered through a variety of ways including direct observation supervisors reports project work samples and questioning Questioning techniques should not require language literacy and numeracy skills beyond those required in this unit of competency The candidate must have access to all tools equipment materials and documentation required The candidate must be permitted to refer to any relevant workplace procedures product and manufacturing specifications codes standards manuals and reference materials
Guidance information for assessment

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Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Machine/process	Machines/processes used in pressing, punching, plastic moulding, extruding, bending, joining, rolling, forming, drawing, metal removal, pickling, cylinder filling, printing, painting etc.
Faults/deviations	Deviations and faults of the machine, raw material, process equipment and process

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